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That was the ECU finished. The next job was to make up
a loom to connect everything together on the car. The first
thing I did to achieve this was to position the ECU on the
car. This proved harder than thought as the case was larger
than expected or rather the space on the car was
less than I thought it was. I ended up with it located almost
centrally on the inside face of the bulkhead. The relay
board was then placed to the right and a little lower down
so all the cables could feed up from the transmission tunnel
and connect straight in. I took a length of string and marked
every 12 with a black ring of marker pen one
ring for 1foot, two for 2 feet, three for 3 feet, and so
on. I fixed the end of this string to the relay board and
routed it through the tunnel and into the engine bay. It
was then an easy job to route the string to each location
that I needed a connection to be made and read off the distance.
I noted all of these down and then moved back indoors in
the warm!
I had worked out a wiring diagram, the number of wires required
and then a colour code for each connection. Starting from
the relay board end I ran out the length required to each
point (plus a safety margin of 6) and taped or cable
tied the wires (usually as pairs) together to keep things
neat. As I worked the list I could group things together
that were heading to the same area, the injectors and the
manifold air temp for example. After a couple of hours I
was ready to put the braided coving over the cables but
before that I offered them up to the car to double check
I had the lengths right. Using different sizes of braiding
I covered each section of the loom and at intersections
I finished the ends off with a suitable piece of heat shrink.
The final job was to fit the various connectors, mostly
two way items that I bought from Vehicle
Wiring Products, but also the main connector to the
EDIS module.
My
initial wiring diagram - PDF
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